Intake manifold bolts 2325 ftlbs oil pump bolt 2328 ftlbs. Bully dog exhaust manifold 199503 detroit series 60. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Series 60 ceramic coated exh manifold for detroit 0407. The detroit diesel series 71 is a twostroke diesel engine series, available in both inline and v configurations. Fastener type torque spec main cap bolts 6070 ftlbs outer main cap bolts 3540 ftlbs. The threepiece exhaust manifold with fey rings should not be cleaned prior to inspection.
The third time i had to replace the manifold i had enough. Series 60 detroit diesel engines catalog page 265, exhaust manifold groups. Any help with avoiding surprises or oops would be greatly appreciated. What are the torque specs for detroit 60 series engine 12. Detroit diesels inline 6 cylinder series 60 engine has been a success from the start of production in 1987. The intake manifold is sealed to the cylinder head with three 2port. Detroit forum intake manifold torque 5305 on 20120531.
This is a 1993 international cabover we are parting out. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Exceptions metric fastener torque specifications note. Leaks oil at exhaust manifold to turbo gasket and exhaust pipe to turbo clamp. On oct 11, 2008, a question titled series 60 exhaust manifold leak 3148 was added to the detroit forum on diesel talk. Series 60 ceramic coated exh manifold for detroit 9503. Detroit diesel series 60 complete exhaust manifold nonegr. The diesel turboboost pressure sensor retaining bolts are m5 x 30.
Series 60 2002 engines are equipped with a new compact gear train assembly. Problems with series 60 detroit diesel engine it still runs. Email to friends share on facebook opens in a new window or tab share on twitter. The series 60g air intake pressure aip sensor is threaded into the intake manifold. Listed below are the steps to inspect an assembled threepiece exhaust manifold for cracks, excessive soot, wear, distortion, and stretched or stress bolts. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. Detroit diesel series 149 torque specifications pc industries.
The detroit diesel series 60 is a inline6 fourcycle diesel engine that was first produced in 1987. Detroit diesel dd series fuel system manual, 3 pages click to download. There is so much heat right there at the exhaust manifold because of the small size of the stock turbo. This device is a pressure sensor that sends an electrical signal to the ecm. Complete exhaust manifold for a detroit diesel series 60 nonegr engine. Used exhaust manifold for detroit diesel series 60 ddec vi 14. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Attach an air hose to the fitting on the thermostat opening cover plate.
The sixcylinder engine already produces 425 horsepower but a few simple modifications can increase that even further. The detroit diesel series 60 is offered in three versions. Visually inspect the exhaust manifold for cracks, especially in the bolt clamp areas. The popular detroit series 60 engine was introduced in 1987. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. The series 60g natural gas engines use a wide range sensor that allows pressure measurement under conditions of either manifold vacuum or boost. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Good, used exhaust manifold off of a detroit series 60 12. These manifolds are the fastest flowing pieces available for the series 60 12. Introduced in 1987, the detroit diesel series 60 does well in fueleconomy tests and is considered as one of the most costeffective vehicles of its kind.
If it is necessary to replace individual sections of. Engine parts maintenance tip from internet diesel duration. Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws. Follow crosspattern bolt torquing sequence and multiple stage process leading up. Leaks oil at exhaust manifold to vocational, technical or tr.
If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Detroit diesel dd, dd15, dd16 engine specs, bolt tightening torques, workshop manual and spec sheets for the dd, dd15, dd16 detroit diesel engine. Need the torque specs for intake and exhaust manifold. The mating surface of the manifold and cylinder head is machined. Is there a one piece manifold available for this engine. Apply 207 kpa 30 psi air pressure to the cylinder head and immerse the head in a water bath heated to 8293c 180200f. I had replaced my manifold 2 times and the gasket 4 different times and even had the so called upgrade done to help if from leaking.
How do i adjust the jake brakes more braking on a 1999 detroit series 60. Detroit diesel series 60 exhaust manifold front 23537116. For your convenience, please use the product links below to shop our inventory. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control.
Aftermarket exhaust manifolds for detroit diesel series 60. Detroit diesel series 60 engine specificsations, spec sheets, workshop repair manuals. A leak will eat away the surface of the exhaust port, and if you wait too long to fix it youllalso have to replace. Turbo bolts 43 ft lbs, band clamps, 912 ft lbs if this helped you, please hit accept,as this is the only way i get. We offer exhaust system components for detroit diesel series 60 11. The series 60 egr system will be supported in the near future. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Detroit series 60 engine rebuild kits, overhaul kits. Detroit diesel dd series specs, bolt torques and manuals. Air intake pressure sensor series 60g engine detroit. This is a very common problem on the detroit engines. Apparently, the original springs allowed injector plungers to float at high rpm. What are the torque specs for a series 60, detroit engine.
The first number in the model series designation refers to the number of cylinders, and the second 71 the nominal displacement per cylinder in cubic inches, a rounding off of 70. The ecm lab the detroit diesel series 60 ddec iv ecm duration. On diesel engines, the intake charge air is routed to the individual cylinders by an intake manifold that is bolted to the cylinder head with seven bolts. Series 60 torque specification exceptions detroit diesel. Theres a pretty strong air leak at one of the slip joints on the exhaust manifold. If exhaust gas leaks are detected, contact the detroit diesel customer support center for further information 35925800. How to increase horsepower on a detroit diesel series 60. You will notice quicker turbo spool and higher power output and economy from your engine. Detroit diesel series 60 service manual pdf download. What are the torque specs for a series 60, detroit engine exhaust.
For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on. The flagship detroit dd15 is the perfect longhaul, heavyduty diesel engine. Want to know some details about a 1999 k104 kenworth prime mover detroit series 60 6 cylinder 500hp turbo diesel engine model 6067pk62 1. If the manifold is leaking, be sure to replace it as soon as possible. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. Nutspecial self locking nut 10si alternator, 4060, 5481. On may 31, 2012, a question titled intake manifold torque 5305 was added to the detroit forum on diesel talk. This manifold is still installed on the engine and will be removed and shipped at time of purchase. Detailed component view of threepiece exhaust manifold with fey rings. Detroit diesel series 60 specs, bolt torques and manuals. This inline, 4cycle, 6cylinder diesel engine uses the innovative ddec electronic fuel control system to provide engine management reports, answering the high demand for a fuelefficient heavyduty engine. Looking for torque specifications for detroit diesel engines.
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